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Pre-painted Galvalume® Sheet: A Guide to Best Practices
Best Practices ||
Manufacture |
Job Site |
Fasteners |
Design |
Maintenance
Design Building systems and components fabricated of prepainted Galvalume® sheet are strong and lightweight, permitting their use for special effects not possible with other materials. Their light weight means less structural deadloading and greater freedom in the use of slender architectural elements. Flexibility in color choice also provides greater opportunity for the selective use of metal on facades, in combination with masonry, concrete, wood and other materials. For projects that combine other exterior finishes and materials with metal, the availability of prepainted Galvalume® sheet facilitates matching or complementing desired colors.
Roofs and Mansards The slope of prepainted architectural Galvalume® roofs is generally steep, typically 3:12 or greater, to provide fast runoff of water. Roofs with lower slopes often are not visible, so unpainted Galvalume® sheet is the material of choice. For lower roof slopes down to 1/4:12, unpainted Galvalume® roofs are more economical and have demonstrated excellent performance after more than 20 years. Architectural roof panels are usually applied to a solid deck rather than directly to the roof purlins. Decking can be wood or steel. Thirty-pound felt paper or equivalent is typically used between the panel and deck. Some architectural prepainted Galvalume® roof systems are designed for direct attachment to the roof substructure. Panel profiles are generally flat and about 10 - 24 in. wide. Minor longitudinal ribs may be formed in the panel for strength and form. Panels can be fastened to the deck using through-panel, exposed fasteners or by concealed clips or fasteners. Panels are lapped or joined at longitudinal seams. Seams are generally variations of standing snap-together seams or batten seams. Batten seams can be traditional box batten or cap batten, as well as integral batten seams. Snap-together and batten seams typically range from about ¾ in. to about 2 in. high. Panels with snap-together seams or traditional batten seams are attached to the deck with concealed clips or cleats that are fastened to or fixed into the seam. Integral batten panels are fastened with clips or directly to the deck with concealed fasteners. Clips and cleats are typically designed to be movable so that thermal expansion and contraction of the panels can be accommodated.
Siding Similarly, trimwork, stops, copings and other elements critical to the overall design effect can be executed using the same materials, treatments and colors that are used for coverage of larger exterior areas. The technical problems of transitions and joining are minimized by using identical materials. Best Practices || Manufacture | Job Site | Fasteners | Design | Maintenance
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